Scope
- Design and installation of the electrical, instrumentation, and control system to fully automate the extruder process (Rev B).
- Scope covered: Powder handling, Liquids handling, Extruder control, Cooling equipment, MCC switch room build & installation, and field wiring of all electrical connections and sensors.
Standards Used
- AS/NZS 3000
- AS/NZS 3008
- AS/NZS 61439
- IEC 61131
- AS/NZS 3017
- IEC/EN 60204-1
Software
- PLC Programming Tools
- HMI Development Software
- FactoryTalk
- AutoCAD
- ETAP
Deliverables
- Design documentation (Cable schedule, Equipment schedule, I/O schedule, SLDs, Control schematics, Termination drawings, GA drawings).
- Systems Integration: PLC & Safety Controller programming, HMI development, Drive configuration, Dry commissioning.
- Electrical Installation: Switchroom & MCC installation, HMI stations, Pneumatic cabinets, Sensors, Lighting, Cable tray modifications.
- Drive configuration and dry commissioning of the system.
Outcomes
- Delivered a fully automated extruder process with integrated MCC and control systems.
- Improved production efficiency with seamless automation and PLC/HMI integration.
- Enhanced safety with compliant guard switches, proximity sensors, and safety controllers.
- Provided expandability for future extruder lines.